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  • Cat litter pellet die
  • Cat litter pellet die
  • Cat litter pellet die
  • Cat litter pellet die
  • Cat litter pellet die
Cat litter pellet die
  • Cat litter pellet die
  • 1.0-3.0mm
  • 1:2.5-1:7
  • 12-30%
  • 200-4000hours
Cat litter pellet ring die is the core component of cat litter pelletizing production line, and is widely used in the pressing and molding of environmentally friendly cat litters such as tofu litter, pine wood litter, corn litter, bentonite pellets, etc. The ring die is made of highly wear-resistant alloy steel or stainless steel, combined with precision deep hole drilling and vacuum heat treatmen

Products Description


Cat litter pellet ring dies are a core component in cat litter pelletizing lines and are widely used to press and form environmentally friendly cat litters such as tofu litter, pine wood litter, corn litter, and bentonite granules. Made from highly wear-resistant alloy steel or stainless steel, and featuring precision deep-hole drilling and vacuum heat treatment, these ring dies offer excellent corrosion resistance, discharge performance, and pellet stability. They also boast a 40% water absorption rate, 95% pellet uniformity, and minimal dust production, meeting the consistent performance and appearance requirements of the environmentally friendly pet product industry.


Product Parameters


Material

Hardness

Hole Diameter

Hole Surface Roughness

Hole Size Error

X46Cr13

52-55

1.0-30mm

0.4-0.8μm

±0.04mm

20CrMnTi

58-62

3.0-30mm

1.6-3.2μm

±0.04mm


Remark: Opening rate of pellet die depends on the thickness and application finally.lf the die is not thick enough, opening rate shall be decreased appropriately to avoid crack.


Product Features

·Material: X46Cr13

·It is suitable for pressing natural raw materials such as tofu dregs, corn dregs, pine powder, starch, bentonite, etc., and supports the production of various types of cat litters.

·X46Cr13 stainless steel CNC deep hole processing is used, the wear resistance is increased by 50%, and the service life is extended to 3000 tons of output/mold.

·The cat litter pellet ring die has smooth holes and smooth discharge, which effectively avoids problems such as hole blockage, pellet breakage, and deformation, and ensures the integrity of the pellet appearance.

·Through different hole diameters and mold structure designs (such as straight holes and stepped holes), the shape (strips, spheres), size (diameter 1.5-6mm) and surface finish of cat litter particles can be controlled. For example, tofu cat litter needs a smooth surface to reduce dust, while bentonite cat litter needs a high-density structure to improve clumping.

Our die is characterized by its special distribution of holes. The relative position and pattern of our die holes improve optimum capacity of the pellet mill. The unique hole distribution of the die ensures:

1. Longer life (even wear)

2. Higher capacity with the same Die open area

3. Lower power consumption per ton of produced product


Pellet Die Type



JIUHE MACHINERY can customize the out shape and hole shape of the pellet die according to pellet type, raw material, customer demand and application. Mould shape: screw type with bevel edge,screw type with straight edge,clamp type.Hole shape: straight hole,straight hole with single relief,straight hole with multi relief,straight hole with conical relief.

Production Process

Inspection and Measurement


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Outer diameter measurement
Metallurgical microscope
Surface roughness measurement
Hardness test

Our expert team is available to guide you by selecting the right die. In addition, we have service agency in different countries, such as Russia, Iran, Egypt, Bangladesh, India, etc,which can help solve all kinds of problems you face in time.Our engineer will also visit our client annually.


Production Application

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Application range:Tofu cat litter pellet molding;Pine wood cat litter pressing;Corn cat litter, bentonite cat litter secondary granulation;Pet products OEM production line supporting use.


Tips

Cat litter pellet die according to the raw material type, particle size, moisture content and other parameters, the compression ratio and aperture layout can be flexibly customized to ensure the molding rate and applicability.

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